Our environment is of great importance to all of us. That is why our products are made of 100% PET recycled fabrics. Like this plastic waste gets a new purpose and natural resources are saved.
The empty PET plastic bottles are collected and taken to a recycling plant. Once there, the clear bottles are selected to undergo recycling.
The bottles are crushed into PET flakes. These are then washed in a water bath.
The PET flakes are melted down and mixed thoroughly. The hot mass is then formed into thick fibers that are cut into 3 mm pellets.
The pellets are melted again, drawn into long fibers and spun into thread. The finished thread is wound onto spools and transported to the weaving mill.
The thread is placed in sophisticated weaving machines and woven into white lengths of fabric.
Patterns are then printed onto the lengths of fabric and both sides are coated to make the fabric water-repellent.
The fabric is then cut into sewing patterns. These patterns are laid out so that the fabric is used efficiently. None usable fabric scraps are used for padding.
The pieces of fabric, cut from the patterns, are then used to sew our wonderful product.
The sewing phase is the very heart of our production. Our backpacks are real handicrafts: each product is processed by the hands of many skilled sewers, before it amazes the pupils all over the world.